Flexiv Rizon

Flexiv Rizon

adaptive robot

 

 

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Description

characterization

  • High tolerance for error
  • high anti-interference
  • High capacity for relocatable work

Relevant information

Rizon4
Rizon10

What is adaptive robotics?

Adaptive Robot is a general intelligent robot along the line of humanoid technology, deeply integrating industrial-grade force control and advanced AI technology. Robot products. The concept of humanization technology aims to enable robots to be like human beings, with the main focus on tactile adjustments, supplemented by visual guidance, on the basis of instinctive responses and conditioned reflexes, to continuously understand and refine their own skills. The concept of humanoid technology aims to enable robots to continuously understand and refine their own skills on the basis of instinctive responses and conditioned reflexes, as in the case of humans. As a result, adaptive robots are able to adapt to complex environments and perform tasks in a human-like manner. environment, and fulfill a variety of complex tasks in a human-like manner.

 

 

♦ High immunity to interference

 environmental adaptation 

When the robot's base (AMR) shakes, when the tools mounted on the robot vibrate, or when there are disturbances caused by human touch, the adaptive robot is able to resist or adapt to the disturbances to accomplish its tasks, and is therefore more adaptable to uncertain production environments than any robot in the past.

♦ High immunity to interference

 environmental adaptation 

When the robot's base (AMR) shakes, when the tools mounted on the robot vibrate, or when there are disturbances caused by human touch, the adaptive robot is able to resist or adapt to the disturbances to accomplish its tasks, and is therefore more adaptable to uncertain production environments than any robot in the past.

Strong capacity for relocatable work 

Task Adaptation

 The third generation of adaptive robots, with cascading intelligence based on force control and vision, can be easily configured to handle a large number of similar but not identical tasks, such as assembling parts or connectors with different shapes and similar assembly methods in the same production line, which has been a costly problem to deploy on production lines in the past.

product ecology


Realize more applications

*Human-like hand-eye coordination for fine manipulation

*:: Adaptation to more complex tasks

*:: Adaptation to open and complex environments

 
Optimize Total Cost of Ownership

* Reduced one-time investment costs for automation
*:: Reducing the cost of automation deployment
* Reduced post maintenance costs

 
Upgraded line flexibility

*Adapts to multiple workpieces and improves line compatibility.
*Combined improvement in line yield, changeover efficiency and equipment reuse rate

Product Parameters

ROBOT ARM Rizon4 Rizon4s Rizon10
(number of) degrees of freedom (physics) 7 7 7
load 4 kg 4 kg* 10 kg
arm span 916 mm 959 mm 941 mm
conduct oneself with dignity 20 kg 21 kg 38 kg
protection class IP65 IP65 IP65
mounting position arbitrarily arbitrarily arbitrarily
operating temperature 0 to 45 °C 0 to 45 °C 0 to 45 °C
humidity level 20 % to 80 %, non-condensing 20 % to 80 %, non-condensing 20 % to 80 %, non-condensing
Tool output flange iso 9409-1-50-4-m6 iso 9409-1-50-4-m6 iso 9409-1-50-4-m6
Repeat positioning accuracy (ISO9283)   ±0.05 mm ±0.05mm ±0.05 mm
noises <70 dB <70 dB <70 dB
Standard end line speed 1.0 m/s 1.0 m/s 1.0 m/s
Maximum controllable force range 200 N 150 N 350 N
Force Sensing Accuracy 0.1 N 0.03 N 0.1 N
Joint range of motion A1 -160° to +160° -160° to +160° -160° to +160°
A2 -130° to +130° -130° to +130° -153° to +153°
A3 -170° to +170° -170° to +170° -160° to +160°
A4 -107° to +154° -107° to +154° -155° to +155°
A5 -170° to +170° -170° to +170° -170° to +170°
A6 -80° to +260° -80° to +260° -80° to +260°
A7 -170° to +170° -170° to +170° -170° to +170°
Maximum joint speed A1 - A2 120 °/s 120 °/s 100 °/s
A3 - A4 140 °/s 140 °/s 120 °/s
A5 - A7 280 °/s 280 °/s 220 °/s

 

Clamping technologytwo-finger force-controlled gripParallel clamping mode: two-finger force-controlled clamping
V-clamping mode: Gecko suction enhanced clamping
single-finger travel50 mm52 mm
Optimum clamping force rangeIN to 100 N1N to 30/80 N
Clamping speed1 to 200 mm/s1 to 200 mm/s
Finger position repeatability0.1 mm0.1 mm
Force control accuracy1N1N
sizes202 mm x 159 mm x 84 mmParallel clamping mode.
211 mm x 180 mm x 84 mm
V-Clamp Mode. 
211 mm x 210 mm x 84 mm
weights0.9 kg1kg
protection class1P671P67
operating temperature-20 to +45°C-20 to +45°C
newsletterIntegration of the whole arm (Modbus RTU)Integration of the whole arm (Modbus RTU)
mechanical interfaceSO 9409-1-50-4-M6SO 9409-1-50-4-M6
weights 11 kg
Supply Voltage 100-240 VAC 50-60 Hz, 2-72 VDC (optional)
sizes 423 mm x 230 mm x 230 mm
power wastage 500 W
l/0 port Digital Inputs: 16
Digital Inputs: 16
security system All 18 safety functions are certified according to EN ISO 13849-1 Cat.3, PL d.
Input/Output Power 24 V, 2 A (control box) 24 V, 1 A (tools)
communications interface Master: Modbus TCP, Ethernet TCP/IP
Slaves: Modbus TcP, Profinet, EtherNet/IP and CC-link (optional)
air humidity 20 % to 80 %, non-condensing
protection class  IP20
operating temperature 0 to 45°C
cord (computer) Between robot arm and control box: 3 meters
Between operating handle and control box: 7 meters

Core Features

High-end industrial-grade force control
The unique and innovative force/torque sensing technology, joint and arm structure design, underlying force sensing control system, and advanced force control algorithms of the whole machine enable the adaptive robot to have real-time force control planning, multi-dimensional composite force control, stabilization and anti-disturbance, and full-body multi-point force control, etc., and provide the robot with high-level industrial-grade force control capabilities.
 Ultimate product performance
Precise manufacturing processes, comprehensive industrial-grade product technology testing, complete factory testing of the entire product, and continuous polishing under real-life scenarios ensure the high performance and quality of the product.

 

 

Advanced Cascading Intelligence
Hierarchical intelligent systems driven by advanced AI and robotics algorithms and built on specialized processors provide sophisticated perception, force-guided manipulation, highly flexible task planning, and real-time adaptive capabilities.

Strong versatility
Innovative humanoid product design ideas that define a new generation of robotic products for industrial, service, and household applications. and many other scenarios, replacing manual aspects that are difficult to automate.
 
Intrinsic safety
The dual-channel redundant architecture with torque-based control frame meets human-machine interaction safety standards, allowing the arm to intrinsically provide safe interaction and workability in uncertain work environments. The product meets the international standards of ISO 13849, PL=d, ISO 10218, ISO/TS 15066, UL 1740, etc., and has obtained CE and ETL dual safety certificates.
 
Good ease of use
AI algorithms help reduce deployment costs and improve the adaptability and quality of complex scenarios and tasks.

robotic system

  • Graphical drag-and-drop programming, easy to operate, quick to learn
  • Built-in high-level semi-autonomous program module, more conveniently
  • Programming to achieve complex tasks
  • Easy realization of complex force control tasks
  • Innovative and user-friendly design of the human-machine interface
  • Supports wireless connectivity for one-to-many configuration tasks
  • Calling on the various underlying capabilities and upper-level skills of the robot
  • Real-time position and force control
  • Execute robot programs and monitor robot status in real time
  • Full technical documentation to aid in development
  • Ethernet communication, support for C++ and Python languages, support for ubuntu, Windows OS, macOS system
  • The ROS 2 software package is supplied with the Flexiv RDK, allowing the user to control the robot via ROS 2.

AI system



















Dome Knowledge System is a general artificial intelligence system developed by the AI team of FeiXi Robotics, which is a cloud- edge-end synergistic integration of general intelligent robot brain system for the whole industry, capable of It is capable of conducting AI algorithm research and application product development based on robot vision, force sense, touch sense, and other multi-information senses. It is capable of conducting AI algorithm research and application product development based on multiple information perceptions such as robot vision, force sense and touch.

DomeKnowledge supports adaptive robotics for industrial, agricultural, service, medical and other applications to solve existing automation challenges and enable low-cost development and deployment. industrial, agricultural, service, and medical applications to solve existing automation challenges and enable low-cost development and deployment.

Intelligent Platform Framework for Cloud-Edge-End Collaboration
Intelligent Platform Framework for Cloud-Edge-End Collaboration

2D object position recognition

Visual Inspection

anarchic crawling

3D object position recognition

  • High recognition accuracy and stability, reliably tolerating all kinds of environmental changes 
  • Combined with Force Control's adaptive error tolerance, it effectively reduces vision hardware costs
  • Also with self-developed algorithms, the overall cost-effectiveness is high
  • Complementary advantages of traditional vision and deep learning technologies to support flexible customization of diverse project needs
  • Highly integrated with non-evening product systems for efficient deployment of various AI functions

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Services and Innovative Application Solutions

Assembly testing
Adaptive robots can perform a variety of common assembly and testing tasks in the production process, including but not limited to loading and unloading, fastening, mounting, insertion and removal, taping, organizing, FPC connection, precision screws locking, etc., which effectively reduces the complexity of the overall automation program and improves the overall flexibility of the production line.
 
 
surface treatment
Adaptive robots are capable of flexibly realizing surface grinding, trimming and shaping and other surface treatment-related applications, and their advanced force-position composite control capability directly ensures real-time fit to the surface of the workpiece and stable dynamic force control effects.
 
 
 
Mobile operation
Adaptive robots can be combined with mobile platforms such as AGV/AMR and guideway to form actuators with higher degrees of freedom. During operation, the adaptive robot can automatically adapt to positional deviations caused by the moving platform, vision, environmental changes and vibration.
 

Application Cases

The assembly of precision components in the electronics industry has always relied on highly detailed manual work, which has brought about problems such as low assembly efficiency, high comprehensive cost and labor shortage. The assembly solution of heat dissipation components adopts two adaptive robots to work together, relying on high real-time, multi-point, multi-dimensional force control technology and advanced machine vision to carry out flexible "hand-eye coordination" and automatically compensate for all kinds of errors. The program can flexibly complete the whole process, including vision positioning, adaptive gripping, dual-arm coordination, edge positioning and mounting, force control belt harness insertion, and assembly inspection, to achieve efficient and high-quality assembly results.

- High degree of flexibility
 Adaptive to a variety of workpieces, positional errors, to ensure high consistency of assembly quality, to avoid damage to the workpiece.

 

- Increased assembly efficiency 

Replacement of manual single station to improve assembly time and overall efficiency of the production line

- Integrated cost reduction

 Program automation rate of 100%, reducing labor and time costs for deployment operations and maintenance, wire change, etc.

Welding spatter (i.e., spatter generated during welding) is very common in automated automotive production, and needs to be cleaned up and qualified in the post-weld grinding cycle. Traditional manual grinding is inefficient, inconsistent and prone to injury. FEED's Adaptive Robotic Weld Spatter Grinding solution utilizes advanced industrial-grade force control to apply a constant force during the grinding process and conforms to complex surfaces in real time, effectively covering flat, curved, stepped, and corner areas of the vehicle to ensure superior grinding results.

- Full process automation

  Sanding tooling with lifting mechanism and dust removal equipment, fully automatic completion of the first sanding process.
 
- Outstanding sanding results 

Flexible grinding of slag particles in all required areas (flat, curved surfaces, steps, corners). High fruit consistency

 
- Increased grinding efficiency

 The actual realization of the beat far exceeds the customer's requirements, and the overall efficiency of the production line is improved.

Product Showcase

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Additional information

robot arm

Rizon4, Rizon4s, Rizon10
jaw

Grav, Grav Enhanced

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